Návrh a konstrukce zařízení pro výrobu modulů do světlometů

Abstract

The dissertation thesis deals with the design and construction of a new machine for completing a sub-group of headlamp light modules into a passenger car. This device should be specifically designed for the intended use. In order to meet all the requirements for the assembly of the support frame for the optical module, it was not possible to use the standard workstation of the assembly line. It was therefore necessary to design a new facility, including all the necessary products and tools that will be able to meet these requirements. The introductory section describes the progress in the use of light modules as the light source of the main headlamp. And an overview of previous methods of assembly of first-generation modules at Hella Autotechnik s.r.o., for which the design of new equipment is also solved, is presented along with the main objectives of the dissertation. This section further describes the categories of the light modules, their assembly and a description of the light source principle. The main part of the dissertation focuses on the design and construction of machinery as a whole, including products and tools. The chapters are focused on the design of individual subassemblies. These subassemblies are ranked according to the design requirements of the new device. The design of the rotary table including the calculations required for the construction of this core element of the newly developed device is included. The final part of the dissertation consists of the description of the new device and its functions. Conclusions including benefits for both scientific research and practical applications, and recommendations for further research or design of similar devices for these types of applications are included in the closing section.