Preparation of chitin-glucan complex aerogel from mycelium waste with tunable properties

Abstract

Chitin-glucan complex (CGC) is a naturally occurring heteropolysaccharide in which chitin chains are covalently integrated with beta-glucans, forming a rigid structural framework in fungal and yeast cell walls. CGC exhibits a broad spectrum of functional properties, including antimicrobial, antioxidant, adsorption, and tissue-regenerative activities; however, its technological exploitation has been severely constrained by its intrinsic insolubility in water and most common solvents. In this work, CGC was isolated from Aspergillus niger mycelial biomass and, for the first time, completely dissolved in a precooled aqueous NaOH/urea solvent system (12 wt.% NaOH, 8 wt.% urea) within 5 min at ambient temperature, yielding a clear and stable solution. The influence of alkali concentration on dissolution efficiency and solution stability was systematically examined. Structural integrity and covalent linkage between chitin/chitosan and glucan segments were confirmed using FTIR spectroscopy, two-dimensional NMR, and electron microscopy. The degree of deacetylation determined by NMR was approximately 25%. Rheological analysis revealed concentration- and temperature-dependent sol-gel transitions, with well-defined storage and loss moduli during gelation. Crosslinking with epichlorohydrin enabled the fabrication of lightweight, highly porous three-dimensional CGC aerogels. In vitro cytocompatibility studies using NIH 3T3 fibroblasts demonstrated no detectable cytotoxicity over 72 h. These results establish a green, efficient route for CGC dissolution and processing and highlight the promise of CGC aerogels as sustainable biomaterials for biomedical and environmental applications.