Experimental and numerical analysis of flow force acting on the spool of proportional directional valve

Abstract

This paper deals with the experimental and numerical analysis of the flow force acting on the spool of a proportional directional valve. The flow force arises due to the fluid flow through the flow path of the proportional directional valve and significantly influences the dynamics of the valve spool. The valve under investigation is a three-position four-way proportional directional valve with zero spool lap and feedback from the spool position. The dependence of the valve spool flow force on the volumetric flow rate is measured as part of the experiment. The measurements are performed for different spool displacements. The measured data will be used to verify the numerical simulations. The proportional directional valve was modified so that a force sensor could be included on the spool axis to realize the experiment. Firstly, the flow force is measured as the fluid passes through the two flow paths of the valve (PB and AT). Subsequently, the experimental setup is modified to determine the flow force when the fluid passes through each flow path separately. The measurements are compared. Simulations of the flow through the proportional directional valve are performed using Ansys Fluent 2022 R2 software to determine the flow forces acting on the valve spool. Simulations are performed for the selected spool positions of the proportional directional valve. Finally, the results of the simulation and the experiment are compared. The contribution of this study is a CFD model of the flow paths of the proportional directional valve verified by experiment. The CFD model will allow the flow force analysis for different flow path geometries of the investigated valve. Experimental analysis of flow force is performed over the entire spool stroke at different volumetric flow rates. The flow forces are measured for each flow path separately and for both flow paths simultaneously.