Utilization of high-performance concrete mixtures for advanced manufacturing technologies

Abstract

The presented experimental program focuses on the design of high-performance dry concrete mixtures, which could find application in advanced manufacturing technologies, for example, additive solutions. The combination of high-performance concrete (HPC) with advanced or additive technologies provides new possibilities for constructing architecturally attractive buildings with high material requirements. The purpose of this study was to develop a dry mixture made from high-performance concrete that could be distributed directly in advanced or additive technologies of solutions in pre-prepared condition with all input materials (except for water) in order to reduce both financial and labor costs. This research specifically aimed to improve the basic strength characteristics-including mechanical (assessed using compressive strength, tensile splitting strength, and flexural strength tests) and durability properties (assessed using tests of resistance to frost, water, and defrosting chemicals)-of hardened mixtures, with partial insight into the rheology of fresh mixtures (consistency as assessed using the slump-flow test). Additionally, the load-bearing capacity of the selected mixtures in the form of specimens with concrete reinforcement was tested using a three-point bending test. A reference mixture with two liquid plasticizers-the first based on polycarboxylate and polyphosphonate and the second based on polyether carboxylate-was modified using a powdered plasticizer based on the polymerization product Glycol to create a dry mixture; the reference mixture was compared with the developed mixtures with respect to the above-mentioned properties. In general, the results show that the replacement of the aforementioned liquid plasticizers by a powdered plasticizer based on the polymerization product Glycol in the given mixtures is effective up to 5% (of the cement content) with regard to the mechanical and durability properties. The presented work provides an overview of the compared characteristics, which will serve as a basis for future research into the development of additive manufacturing technologies in the conditions of the Czech Republic while respecting the principles of sustainable construction.